Laser Sensors for Particle Counting and Contamination Detection

Principle of Operation

All IBR laser diode sensors from 1.3 µm to 800 µm use the extinction (blockage) technique to capture particle size and quantity. Additionally, they view the full sample flowing through the sensor cell, resulting in excellent resolution exceeding all industry standards.

Uses:

  • Municipal water system
  • Filter testing
  • Hydraulic fluid monitoring
  • Particle contamination detection
  • Manufacturing process monitoring
  • System clean-up alarm
  • Replace microscope particle counts

Benefits

  • Interchangeable in critical locations with reproducible results
  • Long life
  • Rugged construction
  • Over 2,000 units in field and not one defective cell yet
  • Easily cleanable
  • On-line monitoring saves time and effort and prevents errors

Features

  • Approximately 7.5 year MTBF laser life
  • Capable of field calibration
  • Insensitive to color of fluid
  • Stain/quartz wetted surfaces
  • Repeatable and reliable

Calibration
Can be done on site or at our facility. IBR can calibrate to:

  • ASTM F-658-87 Polystyrene spheres
  • ISO 4402 ACFTD in oil
  • ANSI-B93.28-1973 ACFTD in 5606 oil
Model Number

Range

(µ m)

Typical flow rates
(mL/min)
Concentration limits with 10% coincidence loss†
(counts/mL)
LD 150-1.0 1.0-150 25 18,000
LD 400-1.3 1.3-400 25-60 18,000
LD 400-2.0 2.0-400* 60-120 18,000
LD 600 5-600 100-250 6,000
LD 800-10 10-800 100-250 6,000
LD 800-2.0 2.0-800** 100-250 18,000 or higher with diluter (6000 without diluter)

* new expanded range

** new sensor

Higher concentration of particles
If counting higher concentrations is required, IBR makes diluters to cover every need. In addition, IBR offers the D series of sensors, designed with a larger orifice that resists clogging.
Temperature
32º F to 150º F
Aggressive Chemicals
All of the above sensors use Viton seals, optional Kalrez seals are available.
Flow Path Materials
Stainless steel and quartz, as well as appropriate seals
Pressure Limits
Typical sensor cell is 1,000 psig, however, inlet and outlet fittings are the determining factor for the pressure limit.

†Coincidence Loss
Coincidence loss occurs as a result of some particles preventing the sensor from recording the presence other particles behind them. Loss due to coincidence varies according to particle concentration, particle distribution and size. For more information on coincidence loss, please contact us.

   
 

Grass Lake, Michigan (Headquarters):

Dallas, Texas:

Europe (Milton Keynes, UK):

Testing and Instrument Sales

IBR Inc.
PO Box 250
11599 Morrissey Rd.
Grass Lake, MI 49240, USA

Voice: +1 517 522 8453
Fax: +1 517 522 3695

Instrument Sales

IBR Inc.
14435 South FM-548
Rockwall, TX 75032, USA


Voice: +1 972 551 2324
Fax: +1 972 551 2326

Testing

IBR (UK) Ltd.
4 Davy Avenue
Knowlhill
Milton Keynes MK5 8NL, UK

Voice: +44 (0) 1908 528 800
Fax: +44 (0) 1908 528 011